{"id":4884,"date":"2025-07-03T10:25:26","date_gmt":"2025-07-03T10:25:26","guid":{"rendered":"https:\/\/cappeller.it\/cappeller\/proto-division\/"},"modified":"2025-11-11T08:11:54","modified_gmt":"2025-11-11T08:11:54","slug":"proto-division","status":"publish","type":"page","link":"https:\/\/cappeller.it\/en\/cappeller\/proto-division\/","title":{"rendered":"Proto Division"},"content":{"rendered":"\t\t
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MANY STRENGTHS, ONE GREAT TEAM: THE PROTO TEAM<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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PROTO DIVISION<\/strong><\/p>

Where ideas take shape with precision, speed, and expertise.<\/strong><\/p>

It is the department dedicated to rapid development and experimentation: a highly equipped environment where every detail is monitored and each project is approached with method, experience, and passion. A young and motivated team with over 20 years of technical know-how works side by side with clients, even in the most complex challenges. From design to co-design, from prototyping to validation, we apply cross-disciplinary expertise in materials, technologies, and production processes.
Constantly evolving, we invest in training and advanced machinery to ensure fast, precise, and industrializable results.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"immagine\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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3\/4<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The weeks required to fulfill the order<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"immagine\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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3 DAYS<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Response times for any potential issues<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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+73<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Different clients over the past 8 years<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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71.611 <\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Pieces manually produced in the year 2024<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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287<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Order lines fulfilled in 2024<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Machine fleet and processes<\/strong><\/p>

The production department is equipped with four 25-ton press brakes and a vertical radial bending machine for bushings. For assembly and riveting, we use two manual benches with hydraulic cylinders, while material cutting is performed with a 3 kW fiber laser\u2014fast and precise. <\/p><\/div>

The integrated workshop is equipped with all the necessary tools for prototype development, including an industrial oven for static heat treatments, a circular <\/span>vibratory tumbler for deburring and finishing, and dedicated areas for welding and internal polishing. The equipment is completed by a bench welder (up to 84 kVA) and a stereolithography 3D printer capable of direct printing from customer files.<\/p><\/div>

Testing and quality control<\/strong><\/p>

We perform static load tests and fatigue tests up to 20 Hz depending on the stroke. The <\/span>quality control station includes an automatic profile projector with 100% selection of critical dimensions and customizable or standard Cappeller reports. <\/p><\/div>

Design and analysis<\/strong><\/p>

Three 3D CAD workstations and one FEM (Finite Element Method) workstation support the development and preliminary analysis of components.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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+200<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Collaborators<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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22.000<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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sqm of surface area<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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+220<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Production machinery<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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750<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Millions of pieces per year<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"\"\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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40<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Millions of Euros in revenue<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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MANY STRENGTHS, ONE GREAT TEAM: THE PROTO TEAM PROTO DIVISION Where ideas take shape with precision, speed, and expertise. It is the department dedicated to rapid development and experimentation: a highly equipped environment where every detail is monitored and each project is approached with method, experience, and passion. A young and motivated team with over […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":4872,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"inline_featured_image":false,"footnotes":""},"class_list":["post-4884","page","type-page","status-publish","hentry"],"yoast_head":"\nProto Division | Cappeller Prototyping and Co-Design<\/title>\n<meta name=\"description\" content=\"Cappeller Proto Division: rapid prototyping, co-design and validation. 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